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HAS YOUR HYDRAULIC SYSTEM FAILED? 4 PROBABLE CAUSES

websitebuilder@thryv.com — Tue, 16 Mar 2021 16:53:42 GMT

Hydraulic systems are essential in many applications. From hydraulic lifts, brake systems, weight lifters and loaders, pumps, and steering systems to heavy equipment, the systems leverage hydraulic energy to deliver mechanical energy. When every component in the hydraulic system performs optimally, your equipment delivers the power you need for the job.

Any breakdown in one part of the system leads to low power output and can cause further system damage. If you notice signs such as slow operation, abnormal noise, or high temperatures, call a hydraulics specialist to check the system.

Below are some of the most common causes of hydraulic systems' failure you should know.

1. Overheating

Every hydraulic system has the optimal temperature level where you get maximum power output. When a component in the system fails, you can experience higher-than-normal temperatures, which are a warning sign of underlying issues.

When hydraulic fluid temperatures rise above 180°F , the oil degrades faster and the system risks more damage. Fluid oxidization, thinning, and thickening all occur when the hydraulic system overheats.

The fluid problems reduce the efficiency of your hydraulic equipment. To prevent such situations, ensure the heat dissipation from your system exceeds the heat load from the equipment's operations.

2. Air and Water Contamination

Air and water contamination can lead to hydraulic system failure. When air enters the system, the hydraulic system suffers aeration or cavitation. You might notice unusual noises due to air contamination, and the equipment is at a higher risk of failure.

Air in the system also affects lubrication and can also increase the temperatures, which degrades the fluids in your hydraulic system. Cavitation causes knocking noises in your equipment, increased wear of the components, and contamination of the fluid, which increases the risk of system failure.

Water contamination is another major cause of hydraulic trouble. If you notice the fluid has turned milky, have a professional inspect the system to diagnose if water contamination is the cause. Water entry into your equipment can corrode the hydraulic pump and other internal components. Such parts often require costly replacement and also reduce the life of your hydraulic system.

3. Fluid Issues

Hydraulic fluid is critical for the operation of any hydraulic equipment. The fluid provides energy transmission through the system, which makes your equipment operate seamlessly. Whenever you have an issue with the hydraulic fluid, the entire system suffers.

Fluid contamination reduces the expected output from your equipment. Other fluid issues can arise because of poor-quality oil or products incompatible with the type of coils you have in your equipment. When you buy hydraulic fluid, look for high-resistance fluid that can withstand temperature-related problems.

Another hydraulic fluid issue to look out for is a low fluid level from a leak somewhere in the system. When the level drops significantly, you'll notice performance issues or a gurgling sound from the power unit. With internal leakage, you can expect excessive temperatures that lead to further system problems.

4. Human Factors

Human factors can cause a wide range of hydraulic system issues. If you have a hydraulic system, take proactive care to identify any warning signs of failure early.

Poor maintenance, use of incompatible components, and faulty installation of components can lead to risky situations, costly damage, and low output. When a hydraulic unit is inefficient, your organization spends more money on energy, which reduces your bottom line.

Hydraulic systems are invaluable in applications that require reliable power. The systems are easy to control, deliver high power levels, and are affordable to maintain. However, you can only enjoy the benefits if you maintain the system in optimal shape by avoiding the common causes of hydraulic failure highlighted here.

For all your hydraulic systems care and maintenance in Spartanburg, SC, our team at Carolina Hose & Hydraulics is ready to help. Since 1978, we have delivered outstanding hydraulics solutions to clients in the area and beyond. Contact us today, and enjoy exceptional hydraulics services from our team.

5 MAJOR APPLICATION OF HYDRAULIC CYLINDERS

websitebuilder@thryv.com — Tue, 19 Jan 2021 17:59:33 GMT

Hydraulic cylinders are used in different equipment and systems to provide force to perform a particular task. According to Markets and Markets, the hydraulic cylinder market was worth about $13.4 billion in 2020, and it is expected to grow to $15.8 billion by 2025. This shows that many projects in different industries use hydraulic cylinders.

If you wonder whether you could use a hydraulic cylinder in your business on not, you are on the right page. The following are five major applications of hydraulic cylinders.

1. Food Industry

If your business falls in the food industry, you might need a hydraulic pump to power your equipment. You need the cylinder to power forklifts to transport raw materials and end products from one place to another.

Some conveyor systems source power from hydraulic cylinders to process, package, and position food products. However, you need to use a powerful hydraulic cylinder, and thus you should work closely with a professional to help you choose the right one.

Hydraulic motors provide consistent torque for critical equipment in the food and beverage preparation processing procedures, such as shaping, cutting, separating, ingredients transfer, mixing, and dicing.

Moreover, food packaging equipment uses hydraulic cylinders to achieve precision and keep food fresh. You can also use advanced hydraulic systems if your business deals with packaging heavy multiple products in a single package. These uses show that the food industry significantly depends on hydraulic cylinders.

2. Construction Projects

A construction site is usually full of different tools and equipment that use hydraulic systems. For instance, a hydraulic cylinder is used to power forklifts, bulldozers, and loaders to lift and push loads.

Excavators also use hydraulic cylinders to control the movement of the bucket and boom. This equipment uses hydraulic fluid and motors to move the cylinder accordingly. Therefore, if your construction company offers excavation services, you need equipment with a powerful and reliable hydraulic cylinder.

Besides, hydraulic cylinders and pumps are used in brick molding machines and concrete pumps that transfer liquid concrete to a specific site. Other construction tools and equipment that utilize hydraulic cylinders include trenchers, scissors, compactors, augers, and concrete busters.

3. Metal Fabrication

Hydraulic presses that contain hydraulic cylinders are useful in the metal fabrication industry. The cylinders exert force on metal to cut, bend, drill, or assemble pieces. Examples of hydraulic-powered machines in metalworking are grinders, lathes, honing machines, planers, gears, and broaches.

Since metal fabrication involves creating complex structures, you need robust hydraulic cylinders to facilitate the processes.

4. Agricultural Processes

In the agriculture sector, machines powered by hydraulic cylinders are used extensively. Examples are tractors, loaders, spraying equipment, skid steers, baler, and heavy machines for planting, weeding, and harvesting.

You need these hydraulic-powered machines for agricultural applications whether you plant crops or rear livestock. Hydraulic cylinders are also used in attachments of some equipment such as wood splitters.

5. Waste Management Industry

Professionals in the waste management sector use different hydraulic powered equipment and systems such as lifters, loaders, and dumpers. Hydraulic cylinders provide adequate torque to control these machines. For example, they can pull down a garbage truck and transport it to the appropriate site.

Trash compactors also use hydraulic cylinders and motors to compress waste in the truck to create space for more. This way, you can remove a lot of waste at a go, reducing the need to take several trips and thus save fuel.

Hydraulic cylinders are also used in street sweepers to rotate the brushes. They are also installed in sweepers that use water to provide high-pressure mists to clean roads.

Hydraulic cylinders provide mechanical force used to power equipment for several applications. Our company sells and services all types of hydraulic cylinders. Contact us today for your hydraulic needs.

A BRIEF HISTORY OF HYDRAULICS

websitebuilder@thryv.com — Sun, 29 Nov 2020 18:10:51 GMT

When liquids do work for us, we call it hydraulics. In our modern society, we use hydraulic power for a vast number of applications, from the generation of electricity at hydroelectric power plants to the function of your dishwasher and the brakes in your car.

How did the field of hydraulics get started, and how far have hydraulic systems advanced since then? Read on to learn more about this important engineering concept.

The Beginnings of Hydraulic Engineering

The origins of hydraulic engineering go back to the beginnings of crop irrigation. Ancient civilizations in Mesopotamia and Egypt developed irrigation as a means to water their crops, and many of these early systems qualified as hydraulics because they were designed to let water do the work of moving itself away from rivers to the fields.

Aqueducts

As cities started to grow and spread away from convenient water sources, people needed more sophisticated hydraulic systems to supply them with water. To this end, ancient societies built tunnels and elevated waterways to move water across plains, canyons, and even through mountains. Eventually, these waterways became known as aqueducts.

Aqueducts, such as the Tunnel of Eupalinos in Greece or the Turpan water system on the Silk Road, were built with gentle downward slopes that enabled gravity to move water through the systems. Innovations came in the form of drainage basins, distribution tanks, reservoirs, and devices to regulate the flow of water, such as the valve towers developed by Sri Lankan civilizations.

Many such systems became very reliable and could serve a number of purposes beyond simple water supply. The Romans used their impressive aqueduct systems to not only supply drinking water to cities but also to supply public baths and fountains, flush out sewer systems, and even mine for gold.

Water Wheels

Water wheels were another crucial hydraulics invention that revolutionized engineering. Often paired with aqueducts and canals, these systems used the energy of water to turn wheels, which, in turn, powered other devices, from mills that ground grain to Chinese astrological armillary spheres that simulated the movement of heavenly bodies.

During the Renaissance, many large cities such as London and Paris used water wheels to power pumps that supplied citizens with water at impressive rates - up to 120 gallons per minute.

Hydraulic Discoveries and Innovations

As hydraulic advancements continued to be made - including experiments with steam power - one important discovery laid the foundations for modern hydraulic systems.

In 1648, French mathematician and physicist Blaise Pascal came to an important conclusion based on his studies of hydraulic fluids. He noted that when pressure was applied to a fluid within a closed system, the pressure was always equally distributed in all directions, keeping the pressure within the system constant.

Pascal's Law, as this concept was called, ensured that such closed systems became reliable sources of mechanical energy. Further experimentation led to the invention of the hydraulic press by Joseph Bramah in 1795. With small, flexible tubing, this invention could create pressure capable of lifting heavy weights and powering sophisticated machinery.

Further discoveries by great thinkers such as Isaac Newton and Daniel Bernoulli resulted in a wealth of knowledge about how liquid behaves under a variety of circumstances. And with the creation of closed systems such as William George Armstrong's hydraulic accumulator, which eliminated the need for an external water source, hydraulic power became more predictable and convenient than ever before.

Modern Hydraulic Systems

Many modern hydraulic systems, such as the hydraulic cylinder, are designed to be much smaller and more convenient than the hydraulic systems of the past, while delivering high rates of power and pressure.

Modern systems are also not limited to the use of water as fluid, instead utilizing fluids with more ideal properties such as oil or synthetic compounds. The brake fluid in a vehicle's breaks, for instance, is much more heat-resistant and safe than water would be in the same application.

From airplanes to household appliances to construction equipment, the science of hydraulics surrounds us. If you need to harness hydraulics for industrial or commercial applications, get in touch with the experts at Carolina Hose & Hydraulics . We're your one-stop shop for all your hydraulic needs.

COMMON CAUSES OF HEAVY EQUIPMENT FAILURES

websitebuilder@thryv.com — Mon, 31 Aug 2020 18:21:32 GMT

Heavy equipment can break down due to mechanical issues, accidents, and operational misuse. Unfortunately, machinery failures are costly to fix and can lead to huge losses associated with the downtime. Therefore, prevention remains the best way to avoid losses and inconveniences.

However, since you can't prevent what you don't know the cause, you need to figure out what can make your heavy equipment break down. Discover the common causes of equipment failures.

Poor Maintenance

Just like vehicles, you need to maintain your heavy equipment to keep them in good shape. Therefore, you need to observe the equipment maintenance practices the manufacturer recommends. Don't overlook simple tasks, such as tire inspection, regular cleaning, and oil change.

Also, service your equipment regularly with professionals who check critical components such as the engine, gears, filters, or tires.

For example, since heavy equipment typically depends on the hydraulic pump, let the experts inspect it for any alarming signs. For instance, if they notice that the hydraulic fluid has debris, they will change it to prevent contamination.

These standard maintenance practices can significantly reduce breakdowns and increase the lifespan of your equipment.

Unskilled Operators

Equipment operators can either protect or mess up your heavy equipment. Inexperienced operators tend to make mistakes that can risk the integrity of your equipment. Therefore, you should only work with qualified operators.

If you upgrade your equipment, you can outsource operators or enroll your employees in a training program to improve their skills. During the training, they will learn about the new equipment features, operations, troubleshooting, safety precautions, or emergency responses.

Train several operators to avoid inconveniences when the main operators are absent. Remember to train your workers every time you purchase different equipment. This way, you can avoid downtime due to misuse or poor operation skills.

Failure to Observe Limits

Heavy equipment has a high maximum capacity, but that doesn't mean that you should always use them to that point. Overworking your machines will accelerate wear and tear, which could result in significant mechanical issues.

Therefore, your workers should observe the limits and take breaks after a few hours of working to allow the machines to rest. If you have to handle heavy workloads, start early enough to avoid the last-minute rush.

Improper Storage

Equipment storage is a vital aspect you shouldn't ignore. Outdoor storage exposes your machinery to harsh weather elements that could lead to damages.

For example, rain can accelerate corrosion, which can considerably affect your equipment's external and internal components. Also, too much heat in summer can affect the hydraulics.

Moreover, pests and rodents can access the equipment if you leave it out and chew wires and cables. Therefore, you might need to erect a temperature-controlled and pest-free storage facility to protect your equipment.

Use of Low-Quality Products

Low-quality products, such as oil, coolant, and hydraulic fluid, are almost always cheap but will cost you more in the long run. As much as they save you money upfront, they can lead to costly mechanical issues. For this reason, always value the quality of products over price.

Failure to Respond to Warning Signs

Most heavy equipment issues develop gradually, which means you might notice a couple of warning signs before the problem escalates. You can avoid huge expenses when you respond quickly on time. However, most people usually neglect these warning signs until the machine finally fails.

Examples of these warning signs include high fuel consumption, hissing or grinding sounds, low hydraulic pressure, or strange smells. Remind your operators to check the dashboard warning lights and seek assistance as early as possible.

You should take proper care of your equipment to prevent inconveniences and breakdowns. Our company offers hydraulics inspection, repair, and maintenance services. We are also a renowned hose dealer and can handle your hose, tubing, and fitting needs. If you need hydraulic specialists, contact us now.

CONTAMINATION AND YOUR HYDRAULIC SYSTEM

websitebuilder@thryv.com — Mon, 24 Aug 2020 18:28:34 GMT

Hydraulic pumps provide the power necessary to operate many types of industrial machinery. A hydraulic pump that doesn't properly can spell disaster for your company.

Contamination is one of the most common causes of hydraulic pump failure. A basic understanding of the types of contamination that can plague your hydraulic pump is essential. This knowledge allows you to recognize evidence of contamination and invest in repairs before your pump sustains permanent damage.

Built-In Contamination

Contamination within your hydraulic pump occurs at the time of manufacturing. Each of the mechanisms and parts that make up a hydraulic pump are machined individually before the manufacturer assembles them.

Built-in contamination occurs when burrs or chips left behind after machining break loose. Loose burrs and chips then travel through your hydraulic pump, causing scoring on interior pump walls or damaging delicate pump seals.

A high-quality filtration system attached to your hydraulic pump will easily prevent damage from built-in contamination. The small burrs and chips that break loose filter out of your pump's hydraulic fluid before any permanent damage can occur.

Ingressed Contamination

Regular oil changes keep your hydraulic pump functioning properly. Unfortunately, oil changes can also become a source of potential contamination.

If the new oil that you add to your pump already has contamination with dirt, water, or debris particles, these contaminants will eventually find their way into your hydraulic pump.

Ingressed contamination will damage internal seals and cause scoring on the rods and motors within your hydraulic pump. Scoring has the potential to limit the efficiency of your pump, leading to premature pump failure. Damaged or loose seals allow dirt and moisture to infiltrate your hydraulic pump.

Only experienced technicians capable of eliminating exposure to outside contaminants should be allowed to complete oil changes or replace damaged seals within your hydraulic system if you want to avoid the negative effects of ingressed contamination.

Aeration Contamination

Air and your hydraulic system do not mix. Whenever air becomes trapped within the hydraulic hoses and components that power your equipment, aeration occurs. This type of contamination can have catastrophic consequences on your hydraulic machinery's performance.

Aeration affects the seals in your hydraulic system by causing them to dry out and crack. Damaged seals contribute to hydraulic fluid leaks, which cause your machinery to lose power. Aeration also affects the pistons in your hydraulic system. Aeration causes the piston heads to become rounded and the pump to easily damage.

Routine visual inspections are useful in preventing aeration contamination. An experienced repair technician can identify any connections within the hydraulic system that may allow air to enter during a visual inspection.

If a professional adds a grease lubricant around these connections at regular intervals, this can prevent air getting into the hydraulic system through loose or damaged inlet connections.

Moisture Contamination

Not just air can wreak havoc on your hydraulic system. Moisture can as well. Industrial hydraulic machinery operating in a humid work environment is prone to moisture contamination.

Moisture alters the viscosity level of the oil within your hydraulic system. A higher or lower oil viscosity will lead to cavitation or premature pump failure. The easiest way to avoid moisture contamination is to check the breathers on your machinery regularly.

The breathers will pull any moisture in the outside environment into the hydraulic system. Routine visual inspections of these components let you catch moisture problems before they interfere with oil viscosity.

Contamination could spell disaster for your hydraulic system. You must be vigilant in watching for evidence of built-in contamination, ingressed contamination, aeration contamination, or moisture contamination when maintaining your hydraulic equipment.

Contact Carolina Hose & Hydraulics for more information on contamination and its effect on your hydraulic systems.

USES FOR A HYDRAULIC PRESS

websitebuilder@thryv.com — Thu, 30 Apr 2020 18:36:28 GMT

A hydraulic press works by using a plunger to exert pressure on a fluid in a small chamber. The force produced by this pressure results in a larger force that's put to use in a master cylinder. The master cylinder then presses down on whatever is on the plate underneath. The press is operating under Pascal's theory for pressure on liquids which holds that the pressure will remain constant.

While people have used hydraulic presses to gain internet fame by crushing unusual items such as cheese and magnets, the press has important uses in industry. Read this blog to learn more.

Agriculture

Agriculture may not be the first industry you think of for needing a hydraulic press since farmers work with plants. However, they need a lot of large farm equipment to run their business. They use hydraulic presses for repair tasks such as the separation of rusted parts, straightening of bent parts, and compression of unneeded materials. They also use it to press out bearings for the equipment.

Car Part Manufacturing

Auto manufacturers have many uses for the hydraulic press. The main use is in the manufacture of car parts. They can use hydraulic presses to manufacture large parts such as body panels and brake pads as well as smaller parts such a clutches and even more complex auto parts. What's more, the manufacturers can use them to assemble the parts for automobiles, too.

Parts Manufacture

The auto industry aren't the only ones who find hydraulic presses useful. For instance, manufacturers can use the press to shape panels for washing machines, microwaves, and dishwashers. As with car making, they also use the hydraulic press to assemble parts, such as thermostat casings, light switches, and appliance parts.

Car Crushing

At the other end of a car's life is the crusher. Indeed, the heart of the car crushing system is a hydraulic press, which makes sense considering how much force the master piston can produce. With the car crusher machine, the hydraulic press lowers the plate at a steady rate to provide an even compression, which makes the storage and transfer of car remains much easier.

Sword Making

Though it's a niche market, hydraulic presses are useful in the making of swords - and general blacksmithing. As with car crushing machines, the blacksmithing required for sword making, or even knife making, requires even pressure. Hydraulic presses operate the master plate at the slow, steady rate needed to flatten the blade of a sword or knife.

Powder Making

Factories that manufacture powder products typically use hydraulic presses. For instance, food manufacturers use hydraulic presses to produce fat-free cocoa powder. They press chocolate liquor to remove the fat. They then transform the liquid into a powder. Cosmetic manufacturers use hydraulic presses for face powders. In medicine, they use special presses for the powder in pills.

Concrete Testing

Concrete naturally has many uses in the building industry. Builders turn to concrete because of its strength. Manufacturers can use a high-speed hydraulic press to test the tensile behavior of set concrete. Running these tests produces data related to a predefined tension softening, what's known as its tensile strength. The manufacturers use this data to adjust the concrete formula accordingly.

Ceramic Making

Hydraulic presses are useful at the manufacturing end of cement, too. In fact, manufactures can replace the traditional heat kilns with the operation of a hydraulic press at room temperature. They apply the low pressure needed to compress ceramics into their target form. In less time than is needed with kiln firing they can produce cement, bricks, bathroom tiles, and related products.

Now that you see how useful hydraulic presses are, you may be in the market for one. Or you may need to service one you're already using. Here at Carolina Hose & Hydraulics , we distribute and service the parts that go into any hydraulic device. Talk to us about how a hydraulic press can benefit your business.

SHOULD YOU REPLACE YOUR HYDRAULIC HOSE ASSEMBLIES?

websitebuilder@thryv.com — Tue, 17 Mar 2020 19:16:23 GMT

Large pieces of hydraulic equipment can make the completion of essential tasks much easier. If your company relies on hydraulic equipment each day, you should take the time to maintain your equipment properly.

Hose assemblies act like the cardiovascular system within a piece of hydraulic equipment. Hydraulic fluid goes through the hose assembly to the various components that work together to make a piece of equipment function. Hose assemblies that are damaged or beginning to deteriorate can be costly.

An unexpected hose assembly failure can bring production to a halt, costing your company time and money. Hose assemblies do have a finite lifespan, so you need to be proactive in determining when you should replace your hose assemblies to maximize both production and value.

Schedule a Visual Inspection

The easiest thing that you can do to manage the performance of your hydraulic hose assemblies is schedule routine visual inspections. A visual inspection allows someone to evaluate all of the hoses and assembly components that exist on a given piece of machinery.

Careful visual inspection can identify cracking, loss of flexibility, or slipped fittings - all warning signs of impending hose assembly failure.

You can replace the hose assembly as soon as a visual inspection identifies a problem to avoid having an unexpected loss of hydraulic power from faulty hoses in the future.

Perform an Operational Test

Some types of hose assembly damage might not be readily apparent with a simple visual inspection. If no issues are spotted during a visual inspection, you should conduct an operational test to check for potential hose damage.

An operational test lets you evaluate your hose assemblies when the hydraulic systems they serve function at maximum pressure. This increase in pressure is critical when identifying any potential damage to the hoses that run throughout your hydraulic system, but you should never exceed the maximum pressure rating for your individual hoses.

Most companies do not operate their hydraulic equipment at maximum pressure for extended periods of time, which allows minor hose damage to go unnoticed. Conducting an operational test might be the only way to identify seemingly insignificant hose damage that could turn into a major headache if the affected hose assembly is not replaced.

Consult the Recommended Replacement Guidelines

Consulting the recommended hose replacement guidelines for your heavy machinery to help you avoid costly repairs caused by a damaged hose.

You can't predict exactly how long your hose assembly will last. Environmental factors like ambient temperature, hose size, operating pressure, and the type of hydraulic fluids that you use will play a role in determining the lifespan of your hose assembly.

You can maintain a log that identifies when hose assemblies are replaced on your heavy machinery, and compare this log with the recommended replacement guidelines to make any necessary adjustments.

Use the recommended guidelines as a baseline, then adjust your hose assembly replacement schedule accordingly based on the unique conditions in which your heavy machinery operates.

Hydraulic hose assemblies are critical to the performance of your heavy machinery. You can invest time and effort into the selection and installation of your hose assemblies, but unexpected wear and impact damage could shorten the lifespan of your hoses if you do not monitor your hose assemblies carefully.

Routine visual inspections, operational testing, and scheduled hose replacement will help you maintain efficiency, increase production, and extend the longevity of your hydraulic hoses.

Contact Carolina Hose & Hydraulics to learn more about the benefits of proper selection, installation, and care of your hose assemblies. We look forward to speaking with you and meeting all your hydraulic hose and equipment needs.

4 SIGNS YOUR HYDRAULIC PUMP ISN'T DOING TOO WELL

websitebuilder@thryv.com — Mon, 06 Jan 2020 19:34:03 GMT

Whether it's your construction vehicle or another piece of heavy machinery, the failure of a hydraulic pump can mean the failure of a project. However, before a hydraulic pump fails, it will often give a lot of warning signs first. Don't ignore these signs of a failing hydraulic pump.

1. Your Hydraulic Pump Makes Noises

Hydraulic pumps make noise as they operate. You will grow accustomed to whatever noise you hear, which can help when the noises start to change. If you hear unusual noises, you may have a problem. At no time should your hydraulic system create banging or rattling noises.

A major cause of noise is aeration, which is what happens air becomes trapped within the system. Noises can also occur because the pump isn't getting enough fluid. When there's a lack of fluid, corrosion can take place which will contaminate the little fluid still in the system.

As that fluid circulates it can cause damage to every part of a hydraulic system. If you're hearing odd noises from your hydraulic pump, then cease operating your heavy equipment or vehicle. You need to have the pump looked at to determine if you should repair or replace it.

2. Your Hydraulic Pump Leaks

Any leaking of hydraulic fluids should give you some concern. In larger hydraulic equipment, leaking is sometimes considered inevitable. However, when heavy equipment and vehicles show signs of leaking, you should immediately do what you can to mitigate the issue.

A leak that occurs inside or around the pump should prompt you to seek a repair. Equally, if you see signs of leaking outside the vehicle, then you can assume an interior leak has taken a turn for the worse. With a leak, the hydraulic system cannot maintain pressure, which can lead to issues with performance or outright system failure.

Sometimes, the leak doesn't begin with the pump itself, but rather with a loose seal or a break in a line. Even when this is the case, the leak can lead to poor pump performance. Starting the investigation from the pump can often help to spot an issue with some other hydraulic component.

3. Your Hydraulic Pump Gets Too Hot

If your hydraulic system overheats, there's a good chance a buildup of dirt and debris is causing the issue. Your hydraulic pump will have a hard time dissipating heat if the filters become clogged. The inability to release heat will cause temperatures to rise even higher.

As the heat increases, so does the temperature of the fluid. Hot fluid can weaken seals and degrade a lot faster than it should. Both those outcomes can mean further trouble for your hydraulic pump.

4. Your Hydraulic Pump Slows Down

A bad hydraulic pump will lead to poor or sluggish performance. All the aforementioned issues can lead to a hydraulic pump that isn't performing as it should. Nevertheless, even if you don't experience any other issues, the drop in performance is a key sign you need to have your hydraulic pump repaired or replaced.

If your equipment depends on a functioning hydraulic system, you must stay diligent about keeping that system healthy. Monitor your hydraulic system and pay attention to any signs that something isn't working as it should. Routine maintenance of your hydraulic system will help to keep its performance intact while also helping you find potential issues before they become problems.

Often, protecting the viability of your hydraulic pump only requires that you keep up with changing the fluid and replacing smaller components when necessary. You can often save a hydraulic pump with an issue by having it repaired or rebuilt by a professional service.

At Carolina Hose & Hydraulics , we specialize in high-quality hydraulic components for heavy equipment and vehicles. Contact us for any of your hydraulic pump concerns immediately.

3 THINGS YOU CAN DO TO PREVENT HYDRAULIC CYLINDER FAILURE

websitebuilder@thryv.com — Wed, 06 Nov 2019 19:56:30 GMT

Hydraulic cylinders are central components in many of the heavy machines used in industrial or manufacturing facilities. A hydraulic cylinder provides directional force to an object by either pushing or pulling the object.

Pressurized fluid fills the cylindrical portion of a hydraulic cylinder. This fluid forces a rod to move out the bottom of the cylinder, creating the power needed to generate movement.

Since hydraulic cylinders are components that tend to be in continuous motion, the potential for cylinder failure is always present. You can be proactive in protecting your hydraulic cylinders against some of the more common reasons behind cylinder failure to avoid production downtime and costly repairs in the future.

1. Maintain Hydraulic Seals

Maintaining a constant supply of pressurized liquid within the hydraulic cylinder is essential if the cylinder is to work properly. Specialized seals help to create a leak-proof connection between the cylinder and the moving rod. If the seals in a hydraulic cylinder go bad, fluid can leak from the cylinder and cause a loss of power.

You can easily avoid seal leakage by taking the time to care for your hydraulic seals properly. Schedule routine visual inspections of all seals within your hydraulic systems. Check for evidence of hardening, cracking, and overall wear.

Use caution when storing hydraulic seals to ensure they don't sustain damage prior to installation. Seal replacements should be handled with care, as an improper installation could weaken the integrity of the seal and result in hydraulic fluid leakage over time.

2. Prevent Fluid Contamination

An adequate supply of hydraulic fluid contained within each cylinder isn't enough to keep maintain peak performance; the fluid also needs to be clean and free from contaminants. Contaminated fluid has the potential to wreak havoc on the mechanical systems within your heavy machinery.

Moisture is one of the most common types of hydraulic fluid contamination found in industrial settings. Store your fluid reserves in airtight barrels away from exposure to sunlight or temperature fluctuations. This will prevent a phenomenon known as breathing, which is a process whereby water can infiltrate storage barrels as they expand and contract.

Only open fluid containers in a clean environment, and thoroughly flush out the hydraulic system before new fluid is added. Taking these precautions should help you avoid fluid contamination, and the potential problems that go along with contaminated hydraulic fluid.

3. Keep Rods Straight

Alignment issues between the hydraulic cylinder and the rod that is forced out of the cylinder by the pressurized fluid can lead to cylinder failure over time. The rod can become bent if the weight of the load it is moving is greater than the force generated by the pressurized fluid inside the cylinder.

Bent rods can scrape against the interior walls of the cylinder, making the cylinder more susceptible to corrosion. Rod seals are also at risk of being torn or damaged when the rod is bent.

A dial gauge should be used to regularly test the straightness of your hydraulic rods. Any rods that fall outside acceptable straightness parameters must be repaired using a press, or replaced with new rods to preserve the integrity of your hydraulic cylinders.

The quality and condition of the hydraulic cylinders installed in your industrial machines can have a direct impact on the performance of your machinery over time. Cylinder failure is something that should be avoided at all costs. You can be proactive in preventing cylinder failure by maintaining seals, preventing fluid contamination, and ensuring rod straightness at all times.

Carolina Hose & Hydraulics has the knowledge and experience needed to service your hydraulic cylinders. Call us today to learn more about preventing costly hydraulic cylinder failures in the future.

IMPLEMENT A FOLLOW-UP PLAN AFTER HEAVY EQUIPMENT FAILURE

websitebuilder@thryv.com — Tue, 10 Sep 2019 14:06:13 GMT

When an important piece of heavy equipment fails, your troubleshooters or mechanics must work quickly to get it running once more. Workflow slows or halts altogether while a crane, bulldozer, or excavator sits idle, making troubleshooting necessary.

What Does Troubleshooting Include?

Traditional troubleshooting practices consist of a few familiar steps:

Verify a problem exists by gathering details from the operator most familiar with that piece of equipment.
Narrow down the cause of the problem by testing equipment and physically examining key equipment components.
Complete any necessary repairs or maintenance to eliminate the cause of breakdown.
Verify the problem is truly corrected with tests and retests before returning the equipment to work.

However, an often overlooked but crucial final step is necessary to limit or prevent similar issues in the future.

What is a Follow-Up Plan?

A follow-up plan is the concluding step that good troubleshooters and mechanics practice each time a piece of equipment is repaired and placed back into service. Sometimes just locating and repairing equipment problems and following up with test and retest is not enough. Without good follow up, the long term productive performance of the equipment piece is hurt.

A solid follow up plan consists of several different actions, which vary according to equipment type, work environment, nature of breakdown, and other factors.

Conduct Operator Awareness Training

Often equipment failure happens because of the performance or behavior of an operator. For example, an operator may try to lift too much weight in a particular excavator. Conducting operator awareness training after a repaired equipment piece re-enters work is a way to prevent future equipment failure.

Training not only helps reinforce standard safety rules, but helps operators deal with other factors like work stress, sensory overload, and fatigue. Factors like these often contribute to equipment use that leads to failure or breakdown.

Alter Preventive Maintenance Schedules

Regular preventive maintenance is necessary to help keep machines running smoothly and for longer periods. Manufacturers provide a suggested maintenance plan for each piece, and adhering to that schedule prevents a voided warranty. Most schedules consist of monthly, yearly, or mileage tasks. However, you may need to alter that schedule as part of your follow up plan.

Remember, suggested manufacturer maintenance is pertinent only under normal operating conditions. Maintenance recommendations need to change if you use equipment in extreme climate or weather conditions. Dirt and debris can contaminate fluids more quickly when you operate machinery in particularly dusty or muddy environments. Factors like these warrant a modified maintenance program to prevent future breakdown.

Keep a Detailed Record of Problems

After troubleshooting is successfully completed, keep a detailed record of the problem. Doing so ensures any similar problems in the future are easily reviewed. This method is especially helpful when several different mechanics are present at the site that may not be immediately familiar with some equipment pieces.

Include details when documenting the problem, how it manifested, and what task was involved, as well as details regarding the repair.

Change Component or Service Suppliers

Sometimes your troubleshooting system can reveal the same problems over and over. When breakdowns are associated with the same part or component repeatedly, there may be a problem with parts from a specific supplier. Hydraulic fittings, seals, and tubing replacements can be especially problematic when they are dirty to begin with, or of a lower quality in efforts to be more economical.

If this is the case, it's time to look for a change in who supplies your parts or other services. Additionally, look for a supplier that is able to provide parts on demand so machine downtime is kept to a minimum. Carolina Hose & Hydraulics has options for your hydraulic component needs. Give us a call when you want to improve your troubleshooting methods with a good follow up plan involving the best component supplier.

3 COMMON CAUSES OF OVERHEATING IN HYDRAULIC SYSTEMS

websitebuilder@thryv.com — Thu, 25 Jul 2019 15:01:31 GMT

Hydraulic systems can overheat easily. Systems that experience frequent and sustained overheating issues will eventually fail, however, so it’s important to watch out for that. Here are some of the common causes of overheating in hydraulic systems and what you can do about them.

1. Your Hydraulic System Is Out of Balance

The components of your hydraulic system must work in harmony if you want the system to remain efficient and effective. Changes and adjustments to hydraulic systems can introduce problems that cause the system to fall out of balance and overheat.

Many people seek to adjust their hydraulic systems to eke out a little more performance from them. Adjustments aren't always an issue. Sometimes, adjustments are necessary for certain applications. However, if you're not sure of what you're doing, you should not make adjustments to your hydraulic system.

An increase in system pressure caused by adjusting the pump compensator is a common adjustment that leads to overheating. When adjusting the pump compensator setting, many people never adjust the relief valve setting along with it.

When the pump compensator setting matches or exceeds the relief valve settings, the relief will open and dump excess amounts of heat into the system. The compensator won't do its job, and all energy released will go back to the tank, rather than going through flow regulation.

Other attempts to change system pressure can also result in poor flow management and overheating. You can increase system pressure, but you should only do so by using the designer or manufacturer's recommended method and within recommended psi ranges.

2. Your Upgrades Don't Work Well With Your System

You can use multiple different upgrades and tuning methods on hydraulic systems. Many users will invest in upgrades that promise more flow and speed. The issue with these upgrades is that they're not always fit for the hydraulic systems they're applied to.

Since everything needs to stay in balance, you must make sure your upgrades match the entirety of your hydraulic system. For example, a higher flow pump can help give increased capabilities to a hydraulic system, but did you also check to see if the system's hoses and piping can handle that increase in flow?

The increased flow can hit your smaller hoses hard and require more pressure just to get through them. This goes for any part of the hydraulic system that isn't readily capable of handling more flow.

If a component becomes a flow throttle, the increase in pressure at the site can cause an overall pressure drop in the system. Also, the energy required to force flow will directly translate to an increase in heat, which lowers the systems efficiency and effectiveness.

When you make upgrades, also ascertain if you need to change other components. In the example of the higher flow pump, you can simply increase your hose size, and that makes all the difference.

3. Your System Components Need Replacing or Maintenance

Wear and tear on hydraulic system components can lead to overheating in various ways. Some overheating problems stem directly from a lack of maintenance on a hydraulic system. For example, a buildup of debris in the system can and will create a buildup of heat.

A faulty heat exchanger also has the capabilities of keeping a system hot when it shouldn't be. Have you checked your fluid? Low fluid or the wrong type of fluid will also cause overheating.

These are all the types of issues that show up with routine maintenance and care of a hydraulic system. That also means these are usually the easiest things to deal with.

Nevertheless, other hydraulic system issues can lead to overheating as well. Some solutions to overheating problems may require you to make larger changes to your hydraulic system. If the culprit for your system's overheating isn't an obvious one, then have a professional service inspect and repair your system.

At Carolina Hose & Hydraulics, we can help you troubleshoot your hydraulic system issues. If you need repairs, replacement parts, or servicing for your hydraulic system, contact us today .

FINDING AND DEALING WITH LEAKS IN SMALLER HYDRAULIC SYSTEMS

websitebuilder@thryv.com — Wed, 29 May 2019 15:07:48 GMT

Even with the best of care, a hydraulic system can still form a leak. You might not notice a small leak at first, but a small leak will grow over time. Here is a look at how you can find leaks in a smaller hydraulic system and how to deal with them.

How to Tell Your Hydraulic System Has a Leak

Various factors can cause or contribute to a leak in any hydraulic system. The majority of leaks occur because of one of the following conditions:

Shock and vibration causing connectors and fittings to loosen
Wear and tear on seals in the hydraulic cylinders
High-temperature damage due to using incompatible fluid

Other system issues can lead to leaks as well. Finding the leak can often clue you in on any other issues your hydraulic system can have. No matter the cause of the leak, you need to find it and fix it as soon as possible.

Your hydraulic system can let you know of a possible leak in several ways. If you pay attention to the signs, you can often figure out you have a leak before the leak causes large problems. Here are a few ways you can tell your hydraulic system has a leak somewhere.

Visual Inspection

Sometimes you don't have to go too far out of your way to find a leak. Give your hydraulic system a visual inspection. If you see signs of leaking, such as puddles or wet spots, deal with the problem right away.

Drops in Fluid Levels

Check your fluid levels often. If you notice the fluid levels dropping, you can safely assume you have a leak. Fast drops in the levels mean you have a clear problem somewhere within your hydraulic system.

A slow and gradual decrease in fluid levels may not seem apparent to begin with. Nevertheless, if you check the levels frequently, you will notice the missing fluid.

Drops in Pressure

With hydraulic fluid leaking out of the system, the system cannot always maintain the right operating pressure. You may also experience a general slowdown in operation.

In addition to other signs, your hydraulic system may start making noises or your fluid may reach excessive temperatures. Generally, if your hydraulic system isn't performing as it should, heavy leaks could be the culprit.

How to Deal With Hydraulic System Leaks

Once you know you have a leak, you'll need to pinpoint the location of the leak and any other leaks you might have. Since most leaks occur at joints, seals, and connectors, you can check those areas immediately. When checking for leaks:

Depressurize the system.
Put on thick leather gloves.
Don't use your hand to check for the leak or you could burn yourself.
Use cardboard or a piece of wood to check for the leak.

If you find a leak at a fitting, tighten the fitting. You may want to replace any faulty connections altogether with high-grade compatible ones, including seals. Also, search along the hoses to look for signs of damage or leakage. Replace any damaged hoses immediately.

To find leaks for a larger hydraulic system, use a professional service. Various tools and methods exist for detecting leaks in larger systems, including dyes that can help pinpoint hard to find leaks.

You can find tools to test pressure, flow, and temperature yourself, which can help you detect leaks. However, you need a proper understanding of hydraulic mechanics to use these types of tools.

At Carolina Hose & Hydraulics, Inc., we are hydraulic repair specialists. If you are experiencing leaks or need quality hydraulic parts, contact us today for assistance.

HEAVY EQUIPMENT TIPS FOR SAFETY AND LONGEVITY

websitebuilder@thryv.com — Sun, 31 Mar 2019 15:15:11 GMT

Heavy equipment like the kind found in most industrial or machine-based businesses should be treated with respect at all times. Heavy equipment can be dangerous to operate and expensive to repair if something goes wrong.

You should always make sure that all of your employees follow proper protocol when interacting with heavy equipment to increase your equipment's lifespan and also maintain a safe work environment. You should also keep these other heavy equipment tips for safety and longevity in mind.

Check Your Equipment Before and After Every Job

If your employees don't use an inspection checklist before they begin work and after they close up shop, you need to correct this oversight immediately. Close and careful inspection of your heavy equipment before you put it into operation could help you detect any potential safety or maintenance problems.

Create a culture focused on maintaining these daily inspections and you'll likely be able to fix any potential issues before they escalate. If something doesn't look quite right, it's possible the situation could quickly escalate once the equipment is turned on.

Check Up on Your Employees to Make Sure They Are Using the Right Tools

Does your heavy machinery use attachments to adapt to specific situations? If you need a specific plough or bucket for a specific situation, make sure your employees are using the right tool for the job.

Trying to force the wrong attachment or tool onto a piece of heavy machinery could be a recipe for disaster. The attachment could fall off or go flying while in operation and cause a safety hazard or damage to the main piece of machinery.

Check That You Have the Right Safety Gear

When you double check that your employees are using the right attachment or tool for the job, also be sure to inspect the actual employee and make sure they are equipped with the right safety gear. Keep your warehouse or work site well-stocked with everything you need so no employee has an excuse to go without the proper gear.

Eye protection, hand protection, and sturdy non-slip work boots should be the bare minimum expected of all employees. You can add to this list based on your own needs, such as a hard hat for an outdoor construction site.

Check That the Work Area Is Free of Hazards

You can make inspecting the surrounding work area a key part of your daily pre-work inspections, but it's also important to make sure that the work area remains clear throughout the rest of the day. The moment anyone notices a potential trip or slip hazard, all nearby equipment should be shut down until the area is cleared of all hazards.

Check That Your Employees Are Communicating Frequently

It can be hard to hear while heavy equipment is in operation. It can be helpful to arm your entire team with a set of walkie talkies that can be used to communicate across the work site.

If the machinery is so loud that even that won't work, come up with a system of hand signals that can be used to communicate. For example, an employee who needs to pass through a specific work area could use a hand signal to let the operators know that they will be nearby.

One bad mistake while operating heavy equipment could cause significant damage to your property or the equipment itself. A careless act could also end up putting your employees in harm's way.

At Carolina Hose & Hydraulics, we have years of experience servicing and repairing heavy equipment just like yours. Contact us today to schedule a regular inspection of your equipment or to start a repair. Our seasoned professionals can help keep your equipment running safely and smoothly for years to come.

AVOID INDUSTRIAL GEARBOX PROBLEMS WITH PERIODIC MAINTENANCE

websitebuilder@thryv.com — Thu, 31 Jan 2019 15:20:08 GMT

With advances in technology, the transmission systems in heavy equipment have improved to meet the demands of modern industrial applications. Today's transmission systems are smoother, more efficient, and easier to troubleshoot. However, these systems and their components still require periodic servicing.

A gearbox is an important component of any industrial machine's transmission system. Primarily, the gearbox regulates the machine's speed and increases torque. These two processes are particularly central in heavy industrial equipment where the gear's reliability and lifespan are important.

Considering the importance of gears in the operation of heavy machinery, neglecting the gearbox can lead to low production rates, equipment breakdown, and costly downtimes.

Here are some common problems that can result from lack of proper industrial gearbox maintenance.

Improper Lubrication

Lubrication is important for the optimal performance of a gearbox. Heavy machine owners or operators should carefully select the right type of lubrication for industrial machines.

Consider factors such as the lubricant's viscosity, chemical composition, and the density of the oil film. All these factors will affect the lubricant's ability to prevent metal-to-metal contact between bearings and gears.

The lubricant should be sufficiently viscous to coat the surface of the gear teeth easily. Bear in mind that different types of gearboxes require a certain level of lubricant and a specific method for lubricating the gears and bearings.

Lastly, contaminated lubrication can minimize the lifespan of the gear and other related components. Be sure to check and change lubricant oil as recommended by the equipment manufacturer.

Bearing Failure

Several factors can cause gear bearing to fail. These include overloading the gearbox beyond capacity, normal wear and tear, corrosion, contamination, and overheating, among other factors.

Bearing failure or bearing fatigue can change the internal clearance of the gearbox, therefore diminishing the efficiency of the gearbox and the machine's transmission system as a whole.

Internal clearance refers to the maximum distance through which a mechanical system such as a gear can move. When the clearance is too small, the gears may be unable to move properly to regulate speed and maximize torque.

Alignment Issues

Ideally, gears should interact seamlessly with the transmission's axle shaft. For optimal performance, the gear teeth should also have sufficient clearance. When this design arrangement is compromised, misalignment of the gearbox, bearings, and other components of the transmission system may occur.

Factors that may cause the gearbox to misalign include using the wrong gearbox, which can lead to overloading and bending of the gearbox. Alignment issues may also result from improper gearbox installation, distortion from excessive heat, and worn bearings.

Misalignment can minimize the gear's lifespan and, eventually, result in complete gear damage. Regular equipment maintenance can help to identify the early signs of gearbox misalignment and mitigate complete failure.

Overheating

Industrial applications are intense and gearboxes are therefore prone to overheat, which can diminish the gearbox's efficiency and lifespan.

Oil leakages, inadequate lubrication, and contaminated lubricant can also contribute to gearbox overheating. Other possible causes of overheating include gearbox misalignment, clearance issues, and misaligned couplings.

Heavy machine owners can prevent overheating through periodic evaluation and servicing of the gearbox.

The operation of industrial equipment and machinery depends on a gear system that works properly. A solid gearbox can increase production rates, improve the life expectancy of machinery, ensure safety, and minimize the life-cycle costs. Periodic maintenance performed by a reputable technician can help you get the most out of your industrial gear systems.

At Carolina Hose & Hydraulics , we have the right tools and expertise to assemble new units as well as rebuild most types of gear systems. Get in touch with us today to find out more about our products and services.

5 THINGS TO CONSIDER WHEN BUYING HYDRAULIC OIL FOR HEAVY EQUIPMENT

websitebuilder@thryv.com — Mon, 08 Oct 2018 15:34:04 GMT

Hydraulic fluid plays an essential role as a lubricant and a heat transfer medium in hydraulic equipment. There is a wide variety of options when it comes to selecting fluids for your hydraulic system. Each system requires its own specific fluid for optimal performance.

Due to the diverse differences in hydraulic oils and hydraulic applications, choosing the right fluid is not easy. Here are a few pointers to help you make the right decision.

1. Fluid Formulation

Hydraulic oils are distinguishable by their chemical formulation. The three main formulations include synthetic, petroleum, and water-based. Synthetic hydraulic oil provides great stability and improved lubricity. Opt for synthetic fluids for applications where there are drastic temperature and pressure fluctuations.

Petroleum fluid is extracted from refined crude and features performance-enhancing additives such as viscosity enhancers, anti-wear, and anti-rust inhibitors. These fluids are a more affordable alternative to synthetic fluid but can be used for similar applications.

Consider water-based hydraulic oils for applications where there are high chances of fire. Water-based hydraulic oils are cheaper than petroleum oils but they lack performance and protective abilities.

2. Application

Choose a hydraulic fluid that is compatible with your application. Hydraulic fluid is used in a wide array of applications from marine, aircraft, commercial construction, agriculture among others. Different equipment will require hydraulic oils of different formulations.

As a best practice, opt for mineral, mono-grade hydraulic oil blended with a zinc-based anti-wear additive. In case your application requires a multigrade oil, look for a fluid that contains additives that specifically improve the oil's shear stability. Shear stability is a lubricant's ability to withstand hydraulic forces and to retain viscosity.

3. Pump Design

When selecting a lubricant, consider the design of the equipment's pump. Each pump type has unique lubrication and viscosity requirements. The main types of pumps are gear, piston, and vane.

Vane pumps feature rotors attached to a spinning shaft that is placed inside a cam ring. These pumps usually require hydraulic fluid with a viscosity ranging between 14 and 160 centistokes. While vane pumps have excellent fluid flow capacity, the cost of maintenance due to rapid wear and tear can add up quickly.

Pistons are the most common types of pumps. They are more durable and deliver superior performance. Piston pumps require hydraulic fluid with a viscosity in the 10 to 160 centistokes range.

Gear pumps are the least efficient. There are two types of gear pumps-internal and external. Internal gear pumps are quieter and provide greater efficiency. This pump type can work with hydraulic fluids of different viscosity ranges.

External gear pumps have a lower efficiency but are less expensive and are easier to maintain. These too can perform with a wide range of fluid viscosity.

4. Temperature Range

Look for hydraulic fluids that are suitable for your application's temperature dynamics. For example, hydraulic oil for a snowplow may not be suitable for high-heat applications such as tractors or forklift trucks.

Hydraulic fluids are only able to retain their properties under certain temperature ranges. Anything below or above this range will cause the oil to lose its viscosity, become leaky, and may even lower equipment performance.

If you use your equipment in vastly fluctuating temperature conditions, opt for hydraulic oils with performance-enhancing and life-prolonging additives.

5. Manufacturer's Recommendation

Be sure to comply with the specifications of the equipment manufacturer. When buying hydraulic fluid, ask the supplier whether the fluid is manufacturer-recommended. Also, inquire about the fluid's performance in line with national and international guidelines.

The stakes are high when it comes to the performance and maintenance of your heavy equipment. At Carolina Hose & Hydraulics , we take pride in providing high-quality hydraulic supplies. Get in touch with us today to discuss hydraulic fluid options for your machinery.

2 KEY DIFFERENCES BETWEEN HOSES AND TUBES

websitebuilder@thryv.com — Mon, 06 Aug 2018 15:42:40 GMT

Hydraulic systems are an everyday part of the construction and industrial worlds, acting to power a wide variety of machinery and vehicles. These systems accomplish work through compressing liquids, and this compression almost always involves moving the hydraulic fluid through a series of hoses and tubes.

Many people mistakenly assume that the differences between tubes and hoses are negligible at best. Others even convince themselves that the two words designate the exact same component. Yet hoses and tubes remain quite distinct from one another, and they certainly cannot be expected to be swapped out for one another without potentially negative consequences.

If you would like to avoid problems and improve your knowledge of hydraulic system components, read on. This article will outline two key differences between hoses and tubes.

1. Lifespan

The difference between hoses and tubes comes down to two interrelated factors: rigidity and construction material. Simply put, hoses are flexible, while tubes are rigid. The flexibility of a hose requires that it be constructed from rubber, often reinforced with a metal mesh. Tubes, on the other hand, can be constructed completely from metal.

The metal construction of a tube gives it a much greater structural integrity - and thus a greater lifespan. It will also be less susceptible to damage, whether from friction, heat, or simply the rigors of daily use. Hydraulic tubes are also largely immune to damage from UV rays, which can damage the softer nature of hoses. Outdoor machinery can thus benefit from a greater use of tubes.

Tubes do have their Achilles' heel, however: vibration. The rigidity of a metal tube also tends to make it more brittle. When installed in a high vibration part of a hydraulic system, a tube may become damaged - or work loose - as time goes on. The flexible nature of hoses makes them much more impervious to damage when used in vibrating parts of the system.

Tubes also possess a greater degree of vulnerability to corrosion. This means that care must be taken to clean them regularly, removing any potentially destructive substances. Otherwise, they will negatively affect the lifespan of the tube. In general, hoses should be used in parts of a system that regularly come into contact with acidic or otherwise corrosive materials.

2. Hoses Can't Handle Heat

Hydraulic tubes have another key advantage over hoses: their ability to deal with heat. This stems from the fact that tubing can be painted - or taped up - in order to increase its reflective abilities. As a result, the tubing will absorb less heat. This helps to protect the tubing on a structural level.

Even more importantly, the reflective potential of tubing helps to keep the temperature of the hydraulic system itself within acceptable limits. As hydraulic fluid heats up, it leads to inefficiency in the system. Temperatures greater than 180 degrees Fahrenheit will also begin to seal compounds and even the hydraulic fluid itself.

Compared to tubing, hoses allow much more heat to penetrate into the hydraulic fluid. That heat will also cause the hoses themselves to expand. This can have a negative impact on the system's pressure, often causing the machine to run for longer periods of time in order to accomplish its task. It also makes the hoses susceptible to ruptures, which will render the system unusable until the hose has been replaced.

A hydraulic system requires both tubes and hoses in order to deliver the results you want. When the time comes to replace or upgrade such components, you will need to contact a hydraulic technician with the right kind of experience. For best results, please don't hesitate to contact our hydraulic pros at Carolina Hose & Hydraulics.

6 ANNUAL MAINTENANCE TASKS THAT KEEP HYDRAULIC CYLINDERS IN GOOD SHAPE

websitebuilder@thryv.com — Fri, 08 Jun 2018 15:48:49 GMT

If you rely on power from a fluid hydraulic system at your industrial facility, then you need to keep up with hydraulic cylinder maintenance and prevent malfunctions that cause downtime.

The best thing you can do to keep up with maintenance is to establish a regular schedule that all of your staff members are aware of and can assist with. Sometimes, it is difficult to remember to keep up with annual maintenance tasks, more so than regular maintenance tasks, which are worked into everyday operations and thereby become second nature.

This post lists six maintenance tasks that you need to remember to carry out annually to ensure the continued functioning and maximize the lifespan of your hydraulic cylinders.

1. Ensuring a Quality Rod Finish

One of the most important considerations in hydraulic cylinder operation is the condition of the cylinder rod. If the rod becomes bent, then load shift could detract from cylinder operation and eventually lead to malfunctions. Other important considerations are the rod diameter and rod strength.

Regular inspections should involve checking the rod finish and ensuring that an excessively rough finish won't create seal leakage issues.

2. Inspecting Seals and Valves

A variety of seals and valves make up some of the most vital components of hydraulic cylinders.

Inspecting piston seals and rod seals can ensure that leaks won't allow cylinder drift to detract from cylinder efficiency or lead to malfunctions. The holding valve is another important component that could allow for contamination issues if it is not functioning properly.

3. Keeping Fluids Properly Conditioned

Hydraulic fluid needs to remain free from any contaminants and foreign materials. Aerated fluid should never be allowed into hydraulic cylinder systems because it could create problems with sound level.

As part of conditioning hydraulic cylinder fluids, the filtration system should be inspected to make sure that it is successfully preventing contamination and is not at risk of developing any clogs.

The hydraulic cylinder's filter will routinely need to be replaced to prevent fluid contamination issues as well as clog issues.

4. Examining the Cylinder Tube

Over time, a hydraulic cylinder tube can start ballooning. This typically occurs in situations where the cylinder wall is too thin or the cylinder is creating higher pressures than the cylinder material can support. When the cylinder tube balloons, fluid may be permitted to get past the seal and create a wide variety of issues including hydraulic fluid contamination.

5. Rotating Cylinders

Regular cylinder rotation can prevent downtime. Facilities should have cylinder spares available to be used in rotation schedules. This will keep cylinders fresh.

When cylinders have been taken apart to be rotated and inspected, seals can be replaced as necessary and an inspection can be performed on the hydraulic circuit.

Any varnish that is found during inspections indicates that oil is running too hot. This could be happening due to either the quality or quantity of the oil being used. Hot oil can also be a symptom of another mechanical problem or an oil leak.

6. Inspecting Accessories

Accessories of the hydraulic cylinder assembly need to be maintained to ensure proper functioning of the cylinder itself. These accessories include the clevises, ball joints, brackets, and rod eyes.

Accessories will wear out over time and will need to be serviced or replaced. If a clevis or pivot pin is in need of service, then slop and play between the joints and the cylinder will be noticed and misalignment could result. If this problem is not remedied as soon as possible, then a catastrophic failure of the entire hydraulic cylinder assembly could occur.

Not only should accessories be inspected annually, but also every time a cylinder is removed for service, inspection, or rotation.

If you're in need of sales or service on hydraulic cylinders at your facility, contact Carolina Hose & Hydraulics .

HEAVY EQUIPMENT STORAGE AND HUMIDITY LEVELS

websitebuilder@thryv.com — Mon, 09 Apr 2018 15:54:38 GMT

Heavy equipment needs an appropriate storage space, whether the equipment is used daily or seasonally. One of the more insidious factors in equipment deterioration is humidity. Because the level of humidity in a room or outdoor area can change quickly and unexpectedly, controlling for humidity can be a frustrating endeavor if you don't have a fully climate-controlled warehouse.

You can beat the humidity, though, by being aware of how it works and compensating for potential changes. Don't forget to also have the equipment inspected on a regular schedule to ensure that small problems don't balloon into big disasters.

Dry Can Be Just as Damaging

First, overly humid conditions are not the only ones you need to watch out for. Super-dry conditions in which the humidity is very low, such as can occasionally strike in winter, can make hoses, gaskets and other rubber parts on the equipment dry out and crack.

This is not as big a problem in the Carolinas and the Southeast as it can be in other regions, like Texas and the Southwest, but it is something to watch out for should record-low humidity occur.

If low humidity occurs and the equipment is in an enclosed storage building like a warehouse, adding a humidifier will help. Check with the manufacturer of the equipment regarding optimal humidity ranges.

If the equipment is outside, you can try covering it or moving it to a sheltered area where walls and tarps create a more humid microclimate that is protected from the wind.

Fluctuating Levels Bring Their Own Problems

Do not assume that low humidity one day and high the next means everything will even out. The equipment may still suffer from cracked rubber and problems with condensation. If the weather is such that you're experiencing a see-saw effect at the storage site, create a shelter and install humidifiers and dehumidifiers as needed.

Dead Spaces Need Remediation

One issue that all storage spaces can develop is dead space, those still spaces where there isn't a lot of ventilation or airflow. Even if the rest of the area has a reasonably good humidity level, these dead spaces can create extra-humid conditions. Position equipment so that there are no blocked zones, and install and use fans in these areas if you can't avoid creating them.

Ambient Temperatures Contribute to the Problem

Remember that the temperature also helps create condensation. Sometimes it's not a matter of controlling the humidity but rather controlling the temperature. On cold nights, for example, an unheated room that is not totally cold can result in a lot of condensation. Adding a heater to raise the room's temperature can eliminate that problem.

Do look for heaters meant for storage areas that can be left alone. Your average home space heater is too much of a fire risk to leave on while you leave the storage area.

Preparation for Anything Is Best

If you're going to store heavy equipment, it's best to create a storage area where you can compensate for most environmental phenomena. Take a cue from climate-controlled storage units, which have decent insulation, protection from exterior weather phenomena and mild heating and air conditioning that keep the storage space just warm or cool enough to fend off condensation and overheating.

If you must store the items outside and you hit a very humid patch of weather, try to dry the equipment as best you can.

As you work on your storage area, have the equipment inspected, and repaired if needed, by Carolina Hose & Hydraulics, Inc. Finding and fixing issues caused by exposure to too much or too little humidity needs to be done early on so problems are not left to fester.

SIX MAINTENANCE MISTAKES IT'S IMPORTANT TO AVOID WITH YOUR HEAVY EQUIPMENT

websitebuilder@thryv.com — Tue, 06 Feb 2018 16:06:19 GMT

At any industrial facility, a great deal of demand and stress are typically put on heavy equipment. Proper maintenance is important to both avoiding downtime due to malfunctions and extending the lifetime of expensive mechanical equipment.

Unfortunately, many owners and managers allow a lot of detrimental mistakes to take place regarding heavy equipment maintenance that drastically detract from the company's bottom line.

The following are six maintenance mistakes it's important to avoid with the heavy equipment at your facility to maximize your bottom line profits and minimize any operative headaches for your staff members:

Failing to Plan for and Implement a Preventive Maintenance Program

Without a preventive maintenance program, it's going to be hard to keep up on routine maintenance that is essential to the proper functioning of your heavy equipment.

The only way to ensure that you handle maintenance properly is to make it routine. A routine maintenance schedule can show a lot of benefits for your facility. It can reduce the occurrence of unexpected breakdowns, improve the overall reliability of your system, and maximize the resale value of any heavy equipment you decide to get rid of and replace.

Ignoring Performance Specifications

It's important to look at the performance specifications recommended by the manufacturer in determine the amount of demand you can put on your heavy equipment on a regular basis.

If you're exceeding the performance specifications recommended by the manufacturer, it might be best to purchase multiple equipment pieces to avoid wear and tear from costing your company a lot of money over time.

You should not only pay attention to performance specifications when it comes to usage amount, but also when it comes to other factors such as weight capacities. Exceeding weight capacities will not only wear out your equipment prematurely, but can also cause safety hazards at your facility.

Not Adequately Training Operators of Heavy Equipment

Any training you can offer to your operators could save you a lot of money down the road. Shirking on training efforts won't only compromise the long lifespan of your equipment, but could also compromise the safety of your facility.

Go overboard on equipment use training. You should make a special effort of training even everyday operators on the mechanics of the machines they use. This way, they could become aware of operative tendencies that tend to prematurely age mechanical components.

Overlooking Simple Cleanings

Heavy machinery typically includes a great deal of filters and seals that need to be kept clean and promptly changed to ensure the proper functioning of equipment pieces.

Simple cleanings of the exterior of machinery can also go a long way in keeping dust and contaminants out of machinery. This way, contaminants won't interfere with air circulation and other essential processes that keep equipment functioning properly.

Not Taking Protective Measures with Wires and Electrical Components

Unfortunately, electrical components and wires can easily become damaged by contamination from debris and the elements. Protecting wires and electrical components is an essential step in ensuring the continued good condition of heavy equipment.

Not only should you look out to protect wires, but you should also make sure that essential parts like starts and alternators are covered by some sort of protective case. Remember that it can be expensive to replace these essential components once they become damaged, so look out for them to avoid malfunctions.

Improperly Storing Heavy Equipment

It might be surprising that significant damage can actually take place while heavy equipment is in storage. If you leave equipment in storage for significant periods of time, you need to make sure that it is protected from temperature extremes and moisture exposure that could lead to problems like corrosion.

You can be sure that heavy equipment at your facility is properly maintained with the heavy equipment maintenance services of Carolina Hose & Hydraulics.

HEAVY EQUIPMENT TIRES: 5 THINGS YOU SHOULD BE DOING TO INCREASE THEIR LIFESPAN

websitebuilder@thryv.com — Mon, 11 Dec 2017 16:31:13 GMT

Tires often get neglected when it comes to maintaining construction equipment. However, tires are one of the hardest working components of heavy equipment. Safe tire practices and maintenance not only keep your workers safe, but also protect your assets. Check out the following tips on maintaining heavy equipment tires.

Create a Tire Maintenance Plan

Routine tire maintenance is often an overlooked component of equipment care. If you don't have a regular tire maintenance plan, it's a good idea to implement one, as doing so will go a long way in the long-term care of your construction equipment. You'll find that adhering to a daily tire maintenance routine protects not only your tires, but all of your machinery throughout its entire lifespan.

For a good tire maintenance plan to work effectively, owners, operators and fleet managers must work in concert. Fleet managers should instruct operators to report any problems, such as changes in inflation pressure. Owners and tire dealers should also work together to monitor the integrity of heavy equipment tires and make changes when necessary.

Select the Right Tires

The first priority in maintaining tires for heavy equipment is to select the right tires from the start. This is an area where you may be able to cut corners to reduce costs immediately, but poor tires cost you down the line when they don't last as long as quality equipment. It's vital to choose tires that have a matching ply rating to your equipment, keeping in mind how the equipment will be used.

The ply rating refers to the carrying capacity of the tires. It's not uncommon to select tires with a lower ply rating to cut costs. Not only could choosing lower ply ratings lead to equipment failure, but it also poses a safety hazard for your operators. Match the ply rating so that you can avoid putting your equipment and workers at risk.

Clean Your Tires

Whether you're using a backhoe, loader or forklift, you should maintain your tires to help keep your construction site rolling along. Cleaning your tires adds a few extra minutes to the workday, but it's a beneficial task to complete at the end of each shift.

If your site is like many construction zones, you have debris, rocks, mud and dirt scattered around. Heavy equipment tires may look indestructible, but they're actually vulnerable to a buildup of debris that can cause damage. If you give your tires a quick cleaning at the end of the shift you can keep them in great shape.

Perform Tire Inspections

Regularly inspecting your tires allows you to catch issues before they become large problems. When you clean your tires at the end of each shift, you can take the opportunity to perform an inspection as well. Doing so will reveal damage camouflaged underneath dirt and debris. Check for any abnormalities like irregular tread wear and punctures.

You'll also want to check the inflation pressure, since both under-inflation and over-inflation can lead to problems with expensive repairs such as blowouts. The sooner you catch potential issues, the lower your repair costs could be.

Implement Good Driving Practices

It's true that heavy equipment tires are tough, but you shouldn't hasten their life expectancy by driving them into destruction. Encourage operators to adopt good driving practices, like avoiding large potholes and making sure not to overload the equipment. How your operators drive the equipment is just as important to tire maintenance as routine inspections and cleaning.

If you properly maintain your tires, you'll increase safety, productivity and uptime, which equates to increased profits. If you haven't been giving tire maintenance much thought, it's not too late to start. If you run into equipment problems, contact Carolina Hose & Hydraulics.

SMALL PARTS OF A HYDRAULIC SYSTEM AND HOW TO CARE FOR THEM

websitebuilder@thryv.com — Tue, 10 Oct 2017 16:35:51 GMT

From car transmissions and brakes to lifts and factory equipment, the things a hydraulic system can power are truly versatile. Thanks to hydraulic technology, we can use liquids to more effectively energize numerous systems.

However, just because the mechanic capabilities of liquids are amazing doesn’t mean that maintaining these systems is effortless. In fact, you can’t even limit your focus to just the most obvious equipment.

A hydraulic system is composed of many small components, all of which work together to keep the equipment running smoothly. While many of these parts are small and inexpensive, if you don’t maintain them appropriately, their state of disrepair can lead to bigger, more expensive problems. Here are some small components to pay attention to.

Pistons

One of the more famous parts of hydraulic systems, pistons are small cylinders that apply appropriate pressure so that the system functions.

Pistons move within cylindrical tubes, building pressure and causing fluids such as oil to move throughout the system. Hydraulic systems work because the force that pistons put on the system’s incompressible fluid — oil — causes pressure to build and force to be magnified so the system has the power it needs.

To make sure that the piston works as effectively as possible, make sure you use clean oil and change the oil according to the instructions of your equipment’s manufacturer. If the oil you use becomes too dirty, then the oil won’t provide the same degree of pressure and will corrode your machinery.

Piston Rings

For pistons to work, they need to be sufficiently free of wear and corrosion. One component used with the piston, the piston ring, is especially important to watch because it holds the cylinder components in place and helps make sure the pressure in the system is contained.

While pistons tend to be made of lighter metals, the piston ring is usually more durable and made of a material like cast iron. Still, don’t take the ring’s longevity for granted. Watch the piston ring to make sure it is in good shape. Replace the ring when necessary so that you don’t run into bigger problems.

Pins, Joints and Rods

Hydraulic cylinders have various small components that may seem insignificant but in fact are essential to the integrity of your hydraulic system. For example, rods need to be straight so that they can smoothly connect various pieces without puncturing seals. Pins tie the various cylinder components together so they can work in harmony.

The same goes for ball joints and other small parts. If your joints are too worn or are bent so that they don’t have the appropriate angles, then the alignment of your system will be off. If the components of a hydraulic system are not properly aligned, then they won’t work as efficiently as they can, and eventually bigger parts may break.

Seals

High-quality seals maintain the position of rods and other pieces, help the system maintain the appropriate pressure levels, and keep undesirable liquids or air from entering and causing corrosion.

If you have a punctured or torn seal, your hydraulic system will not work as efficiently as it can, and it may stop working altogether. Pressure and the movement of fluid are the things that make hydraulic systems effective, and seals are essential to both of these powers.

If a small part of your hydraulic system needs repair, take care of the issue right away. When you take care of the small components, they help you take care of the large, expensive pieces. By maintaining your system, you can keep your hydraulic system working as well as possible and for as long as possible.

If you need new equipment or want some help with equipment maintenance, just contact Carolina Hose & Hydraulics, Inc. We’ll be happy to help you find the machinery you need and take care of it for you so you can work as efficiently as possible.

TIPS FOR MAINTAINING HEAVY EQUIPMENT

websitebuilder@thryv.com — Sun, 13 Aug 2017 16:39:40 GMT

Heavy machinery and construction equipment are vital to the success of industrial projects. Because of this, it’s no surprise that they require constant care and maintenance. If your equipment isn’t functioning properly, the consequences could potentially be life threatening.

Here’s what you need to do to keep your team safe and your projects running smoothly. Follow these tips, and you’ll spend less money on repairs and waste less time on breakdowns, which will improve your bottom line and strengthen your employee morale.

Proper Training

One part of proper machine maintenance that tends to be forgotten is properly training employees. If someone is going to be operating a heavy piece of equipment, it’s important that they know all of the rules and regulations that go along with it.

Be sure that new employees are well aware of how to handle equipment. Additionally, old employees should be re-trained on equipment procedures to make sure the information stays fresh in their mind—after all, everyone occasionally needs a reminder to stay out of bad habits. Even if you’re used to using a certain piece of machinery or equipment, mistakes happen. Frequent training is a great way to avoid these kinds of problems.

Clear Guidelines and Rules

Not only should employees be trained frequently on operational procedures, but you should also consider creating your own handbook for each piece of machinery. Most pieces of equipment come with its own handbook, but even if they do, it never hurts to create a small document of relevant information that’s easy to skim. That way, your employees can quickly access the most important information when they’re on the job.

If you keep a detailed set of guidelines, then your employees will always know where to look for answers when they have questions instead of having to guess. Standardized rules will keep your employees and your equipment safe.

Squeaky-Clean Machinery

Perhaps the most obvious way to keep your equipment in good condition is to clean it often. If equipment builds up too much grease and grime, it isn’t going to function properly—and the grime will wear down your equipment’s components faster, possibly taking years off your equipment’s lifespan.

If circumstances are severe enough, too much dirt can actually end up damaging your equipment permanently. It’s much easier (not to mention more financial sound) to keep something clean than it is to have to replace it. Make sure you check your machinery’s condition regularly and have a schedule for when each machine should be cleaned.

Detailed Records

If one of your machines starts making a funny noise, you have three options: ignore it, track it to see what happens or take it to the mechanic. If you’re not ready to take the machine into the shop yet, you can instead make a record of the new noise: write down what it sounds like, what conditions it manifests in and when it began.

It’s a wise idea to keep a record of any issues you have with the equipment. That way, your employees know when a machine has changed for the worse and can alert you to the problem. Additionally, when your maintenance crew checks on any given piece of machinery, they will be able to better understand the history of the machine. This could greatly impact the repairs that they have to perform, so make sure to be detailed in your record keeping. Your maintenance specialists will thank you for it!

If you have any questions about your heavy machinery’s needs, don’t hesitate to ask an expert. Reach out to Carolina Hose & Hydraulics for more information and service when your machines need it.

SECURE YOUR FUTURE BY PROTECTING YOUR INVESTMENTS — MAINTAINING HEAVY EQUIPMENT

websitebuilder@thryv.com — Sun, 25 Jun 2017 16:46:44 GMT

No matter how the global economy evolves over the years, the construction industry will remain a vital part of growth and development. If you own a construction company, it's essential that you take steps to make sure you're not shut out of that growth, and instead can fully benefit from your potential.

Finding yourself stuck with antiquated or damaged equipment is one way to find yourself struggling to keep up with your competition. If you don't commit to solid maintenance practices that shield your investment in your equipment, you might struggle to establish a foothold in the marketplace.

Below, you'll find a guide to some steps you can take to maintain your heavy equipment. Following these suggestions can guarantee that your business ownership remains profitable and responsible and can put you in a position to bid for exciting and innovative projects. You'll also be able to enjoy a much greater return on your equipment investments, allowing you to take more steps toward success.

Thorough Cleaning

Clear Guidelines and Rules

It can be difficult to stay on top of all of the oversight responsibilities that come with a construction site. Most people who operate a construction business have a skill for the creation and get a lot of joy out of seeing structures arise from their hard work, but taking the time to slow down, pump the brakes, and carefully contemplate their next step may have less appeal.

Even if it's not an exciting process, regular inspections are essential for equipment ownership. As mentioned above, early warning signs can be incredibly valuable in preventing serious issues from developing.

Before you send a piece of equipment out to a job site, make sure to have it checked over by an experienced professional who will be sensitive to those warning signs and can help you respond as quickly and thoroughly as possible.

Consistent Lubrication

Heat, friction, and other strong forces can be enemies of your equipment, even under optimal usage conditions. Construction equipment is designed to be rugged, but after a while, even the toughest equipment needs to be greased to avoid metal-on-metal damage that can quickly become a serious problem.

Maintaining a regular lubrication regimen is an important step in guaranteeing your equipment can avoid untimely breakdowns. Make sure you consult with the equipment manufacturer when choosing oil and grease, as the use of improper products can end up causing more damage than the right lubricants can avoid.

The professionals at Carolina Hose and Hydraulics are prepared to handle all of your heavy equipment service needs . Trusting reliable professionals to help maintain your equipment can allow you to focus on the tasks that you're best at and can help guarantee that your equipment will always be able to serve you when it's needed.

SMALL PARTS OF A HYDRAULIC SYSTEM AND HOW TO CARE FOR THEM

websitebuilder@thryv.com — Tue, 25 Apr 2017 16:54:52 GMT

Pistons

One of the more famous parts of hydraulic systems, pistons are small cylinders that apply appropriate pressure so that the system functions.

Piston Rings

Pins, Joints and Rods

Seals

High-quality seals maintain the position of rods and other pieces, help the system maintain the appropriate pressure levels, and keep undesirable liquids or air from entering and causing corrosion.

HOW TO MAINTAIN HEAVY EQUIPMENT

websitebuilder@thryv.com — Tue, 21 Feb 2017 17:09:37 GMT

If you own or operate heavy equipment, you likely already know that it is important to perform regular maintenance to keep your machinery in good condition. There are a few steps you can take to maximize the chances that your heavy equipment will run smoothly.

1. Keep Clean

In general, it is a good idea to keep your machinery as clean as possible. Promptly removing mud and dirt might help you quickly spot signs of trouble, such as fluid leaks. A clean piece of heavy equipment will generally be easier to analyze and maintain.

2. Check Components

Try to make sure you regularly check every component of your heavy machinery. Inspect tires and look at electrical wiring and connections. Additionally, try to keep track of fluid levels and lubrication status. Regular oiling and greasing might help keep your heavy equipment running well.

3. Make Repairs

If the process of cleaning and inspecting your heavy equipment has revealed any problems, you will generally need to enact repairs as quickly as you are able. As much as possible, try to address even small problems right away. This may help prevent them from turning into bigger issues down the road.

Your heavy equipment is likely vital to the process of accomplishing the work you need to do. You can contact Carolina Hose & Hydraulics at 864-576-1452 to learn more about machinery maintenance .

WHEN TO HAVE YOUR HYDRAULIC CYLINDER REPAIRED

websitebuilder@thryv.com — Mon, 26 Dec 2016 17:24:21 GMT

If you notice any drop in your vehicle’s performance, the culprit could be any number of components. Many times, a dip in capabilities is a result of the hydraulic cylinder becoming damaged. Pay attention to the signs that you need to get this part repaired before more damage occurs.

Leaking

An obvious sign of damage is when the hydraulic cylinder leaks fluid. Although you will want to get repairs done in these cases, it is also prudent to identify why the leaking occurred in the first place. This will allow you to find the overarching problem and ensure it does not happen again.

Unsecured Mountings

The mountings play an important role in the function of your car’s cylinder. These mountings should remain fixed into place, but over time, they can become loose. A visual inspection of the mountings will reveal whether they are properly lubricated.

Faulty Parts

Any number of components within the cylinder could require repair. To find the problem, you will need to disassemble the parts and inspect the following.

Rod seal
Piston seal
Rod
Barrel
Head

You should be driving the most efficient vehicle possible. Seek out repairs whenever something feels different. You will be amazed at how much better your car can run. Contact Carolina Hose & Hydraulics at 864-576-1452 .

SIGNS YOU NEED TO REPLACE YOUR HYDRAULIC PUMP

websitebuilder@thryv.com — Thu, 27 Oct 2016 17:36:38 GMT

At an industrial plant, all the equipment needs to be functioning perfectly in order for operations to remain smooth. A hydraulic pump usually plays an important role in many pieces of machinery. However, it can also break down over time. Be mindful of when it is time to install a new pump into your system.

Loud Noises Coming From the System

Hydraulic systems can have tons of liquids running through them at any given time. Ordinarily, this would create a lot of noise, but fortunately, a good hydraulic pump will reduce the level of noise coming from the system. When the pump starts wearing down, it is not going to be able to carry out this function as efficiently. Loud, annoying noises are a pretty obvious sign that new parts are required.

Leaks on the Outside or Inside

If you start seeing drops of water coming from your hydraulic system, then take action immediately. A leak is a telltale sign that the machinery is on its last legs and is not going to last much longer. These leaks can also develop within the system itself, so make sure you regularly inspect every inch of the machinery to see how things are holding up.

You do not want to suspend operations due to a malfunctioning system. Find the perfect hydraulic pump for your system by contacting Carolina Hose & Hydraulics at 864-576-1452 .

THE IMPORTANCE OF MAINTAINING YOUR HYDRAULIC SYSTEM

websitebuilder@thryv.com — Tue, 02 Aug 2016 17:44:49 GMT

Hydraulic systems power many machines in our daily lives. Even machines that you do not operate directly tend to power industrial systems that keep society running. If you are in charge of the maintenance of machines, or your livelihood depends on keeping equipment running well, then it is important to understand how critical hydraulics are to proper machine operation.

How the System Works

Hydraulics keep a machine running smoothly. Properly maintained hydraulics also help maintain the proper temperature to avoid major problems.

Why Maintenance Is Important

It is important to maintain these systems in order to minimize problems with machinery that could lead to downtime and other issues in performance. A problem in one area can have an overall bad effect on performance. This includes production lines, where something may arise even if all other components of that line are running well. This means that regular maintenance is essential to minimize such events.

Avoiding Breakdowns

No matter what the use of a piece of machinery is, maintaining its components is critical. Any time that a cog is out of line in an industrial setting there are slowdowns and stoppages, which have an effect on overall productivity. Avoidance of potential breakdowns greatly improves the atmosphere in a setting built around the efficient use of machinery.

Knowing how to keep a hydraulic system running and following the necessary steps to keep things in good shape goes a long way. For assistance with hydraulic system maintenance , contact Carolina Hose & Hydraulics, Inc. today.